Main Responsibilities and Required Skills for Industrial Electrician
An Industrial Electrician is a professional who installs, repairs, troubleshoots, and maintains electrical equipment. They are able to read and understand electrical schematics and perform preventative maintenance. In this blog post we describe the primary responsibilities and the most in-demand hard and soft skills for Industrial Electricians.
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Main Responsibilities of Industrial Electrician
The following list describes the typical responsibilities of an Industrial Electrician:
Abide by
Abide by all company health and safety protocols and procedures.
Advise
Advise management on whether continued operation of equipment could be hazardous.
Assess
Assess problems and make changes to existing electrical systems in order to improve performance.
Assist in
Assist in the validation of new / used equipment transferred to plant.
Assist to connect wires to circuit breakers, transformers, or other components.
Assist with Machine certifications.
Assist with the installation of new equipment.
Attend
Attend all classes / education / training as applicable for this position.
Attend all meetings as required.
Attend to breakdowns of various onsite equipment and machines in a fast and efficient manner.
Bend
Bend and install EMT conduit and install Rigid conduit.
Calibrate
Calibrate timers and thermostats and adjusts contact points as indicated.
Collaborate with
Collaborate with other maintenance team members to ensure the plant is running smoothly at all times.
Collaborate with other technicians on mechanical and electrical problems.
Communicate
Communicate any issues to clients, and discuss payment options and scheduling.
Complete
Complete all required documentation.
Complete electrical preventative maintenance activities.
Complete group insurance after 60 days of service.
Complete project minutes and actions log.
Complete repairs and new equipment installation.
Complete routine paperwork as required.
Comply with
Comply with departmental policy for the safe storage, usage, and disposal of hazardous materials.
Comprehend
Comprehend and use technical manuals and schematics.
Conduct
Conduct audits / assessments on all production equipment to ensure operating standards are met.
Conduct testing of equipment and recommend modification or replacement.
Contribute to
Contribute to plant cost and downtime reduction.
Contribute to the continuous improvement initiatives on all aspect of the job.
Coordinate
Coordinate priorities between calls and work orders to ensure efficiency.
Coordinate projects and assist contractors as required.
Crawl
Crawl, kneel and stoop and work in small spaces.
Create
Create and maintain global regulatory monitoring documents with support from the regulatory team.
Create and manage ‘watch lists' to ensure expiring regulations are renewed prior to expiration.
Design
Design and build electrical systems.
Develop
Develop wiring diagrams, layout drawings and specifications for system modifications.
Diagnose
Diagnose and remedy all electrical troubles and repair and replace all electrical apparatus.
Diagnose any electrical problems and breakdowns.
Document
Document and complete planned repairs and maintenance activities.
Draw
Draw, read and interpret electrical schematics and one-line diagrams.
Ensure
Ensure all faults and downtimes are minimized as much as possible.
Ensure all maintenance supplies are stored in appropriate areas at end of each day.
Ensure preventative maintenance program are done based on assigned schedules.
Ensure safety of all manufacturing equipment and facilities in the plant.
Ensure safety of self, other employees, and property.
Ensure that all print updates are being completed and that rework is properly recorded.
Ensure that all required documentation is completed correctly and on time.
Ensure that safety codes and the CEC are followed.
Ensure timely completion of repairs, fixtures etc. as required so production is not interrupted.
Exchange
Exchange and set up of electrical / mechanical parts.
Facilitate
Facilitate the organisation of Technical and Project meetings as required.
Follow
Follow all energy isolation requirements.
Follow all Environmental procedures.
Follow all PPE requirements and safety rules and guidelines for all tasks being performed.
Follow company policies on Health, Safety & Environment and PPE requirements.
Follow established cleaning protocols.
Follow MCPC when working on production concerns, complete paperwork to close protocols.
Follow plant lock-out procedures during repair or servicing.
Handle
Handle breakdowns in an efficient manner.
Help
Help install and repair product conveyance systems and drive systems.
Help install new circuits and trouble shoot existing.
Help to repair or replace wiring, equipment, and fixtures, using hand tools and power tools.
Help troubleshoot and repair operational equipment as needed.
Identify
Identify and address any issues or concerns with manufacturing equipment.
Identify and resolve problems, recommending improvements in the maintenance process.
Inspect
Inspect assigned equipment to ensure it is in safe operating condition.
Inspect completed jobs for quality assurance.
Install
Install and maintain various types of bearings, seals, packing material, blowing and exhaust fans.
Install control and distribution of devices such as switches, relays and distribution panels.
Install, examine, replace or repair electrical components.
Install, repair and maintenance on electrical systems in line with statutory and legal requirements.
Install and connect distribution and utilization equipment components.
Install control systems for rebuilds or new systems.
Install, modify, repair and maintain electrical circuits, devices and equipment.
Install, Troubleshoot, and Repair 460v motors and controls to include variable frequency drives.
Interact with
Interact with internal customers and vendors.
Interpret
Interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
Interpret electrical code specifications.
Interpret schematics and blueprints at an intermediate level.
Keep
Keep abreast of new technology, electrical services, and manufacturing processes.
Keep drawings and panel legends up to date and report changes and inconsistencies.
Keep lube lines, nozzles, swivels, tips in good condition.
Lead
Lead and Support continuous improvement activities.
Liaise with
Liaise with internal departments for design input, fabrication and modifications to equipment.
Log
Log all pertinent information about all activities accomplished in a shift into our "Logbook”.
Maintain
Maintain AC / DC motors and drives.
Maintain a clean and safe work environment.
Maintain a clean and safe workplace.
Maintain an accurate log of all parts used and assist in maintaining inventory.
Maintain and repair large motors, equipment, and control systems in campus factory areas.
Maintain a safe and orderly work environment.
Maintain communication with coworkers through two-way radio and hand signals.
Maintain contact with supervision and co-workers in order to ensure and report progress.
Maintain housekeeping in the working area at all times.
Maintain hydraulics and pneumatics.
Maintain, install, troubleshoot VFDs, programmable sensors, SCADA, HMI, and PLCs.
Maintain logs of all repair and maintenance activities.
Maintain, PM and ensure robustness of production equipment.
Maintain power distribution systems and maintain all instrument / control systems.
Maintain, repair and test motors, generators and control systems.
Maintain safe practices and actively engage in continuous improvement projects to improve safety.
Maintain safe work standards in a manufacturing environment.
Maintain spare parts inventory.
Maintain specified records of work performed, details of repairs, and materials usage.
Maintain specified records of work performed, details of repairs, and material usage.
Make
Make decisions based on technical documents.
Make sure all sensors and switches are in good working condition.
Manage
Manage work order task goals of on-time completion and a daily submission of work documents.
Minimize
Minimize production downtime through preventive maintenance.
Monitor
Monitor the performance and operation of onsite equipment and systems.
Observe
Observe safe work practices.
Participate
Participate, collaborate and cooperate with other trades to speed up repair and maintenance.
Participate in 5 "S” activities.
Participate in Continuous improvement activity.
Participate in mechanical repairs as required.
Participate in the generation and improvement of job plans, task and routes.
Participate in the maintenance and organization of spare parts inventory.
Perform
Perform all mechanical repair.
Perform all work using the proper safety equipment and in a safe manner.
Perform maintenance and repairs on production equipment, the building and all of its components.
Perform maintenance in accordance with the CMMS.
Perform maintenance related cleaning of equipment.
Perform monthly / weekly calibrations as required by regulatory agencies.
Perform necessary preventative routine maintenance.
Perform other duties as may be assigned from time to time by the Manager.
Perform other duties as required.
Perform other related duties as assigned.
Perform planned electrical and mechanical maintenance work orders in a timely and effective manner.
Perform planned maintenance on automated cranes, conveyors, and specialty equipment.
Perform preventative and reliability-centered maintenance activities.
Perform preventative maintenance on required equipment and scheduled work as required.
Perform preventative maintenance procedures and techniques.
Perform preventative maintenance repairs of plant equipment through issued work orders.
Perform quality testing and inspections.
Perform routine scheduled and non-scheduled electrical troubleshooting and repair.
Perform the required cleaning of equipment.
Perform various other duties as assigned by his Supervisor.
Plan
Plan and execute work assignments utilizing equipment schematics, drawings and manuals.
Plan, implement, and maintain electrical and instrumentation regulatory programs.
Prepare
Prepare material cost and timing estimates for upcoming jobs.
Provide
Provide assistance, guidance and advice to Apprentices as required.
Provide improvement suggestions to increase quality, production, and safety.
Provide preliminary sketches and cost estimates for materials and services.
Provide technical assistance to maintenance and production personnel as needed.
Read
Read and comprehend schematics and diagrams.
Read and interpret blueprints and circuit diagrams.
Read and interpret electrical drawings and schematics and modify if required.
Read and understand electrical schematics, wiring diagrams and mechanical drawings.
Read and update changes made to blueprints, P&ID-s, single-lines, ladder logic and wiring schematics.
Read electrical schematics to troubleshoot equipment.
Read, interpret, and following drawings, schematics, diagrams, specifications and reports.
Read work orders and write descriptions of work completed with parts used and required.
Repair
Repair instruments using testing and calibration equipment.
Repair, maintain and install equipment using Forklifts, Skyjacks and Cranes as required.
Repair mechanical machinery breakdowns on his / her own or with others.
Report
Report all needed equipment repairs and modifications that's needed.
Report anything that is unsafe or hazardous to maintenance and Plant Manager immediately.
Research
Research and develop process improvement plans to ensure equipment is meeting adequate standards.
Resolve
Resolve deficiencies found during inspection, testing and calibration.
Respond to
Respond quickly to production requests for electrical support to ensure minimum downtime.
Respond promptly to all emergency maintenance requests.
Respond to after-hours emergency calls on a rotational basis.
Respond to emergency situations as necessary.
Respond to machinery failures and breakdowns.
Respond to supervisor requests for resets, fuses, and overloads.
Select
Select and purchase electrical equipment as needed.
Sign out
Sign out all parts taken from the storeroom returning any that were not used.
Solve
Solve customer problems by working with external development teams and in-house technical teams.
Support
Support and assist Millwrights as required.
Support and maintenance of our User Acquisition effort.
Support for advertising / monetisation functionality in our products.
Support with the set-up of new equipment.
Test
Test equipment and components for current, continuity and voltage.
Troubleshoot
Troubleshoot AC / DC motors, VFDs, and PLCs.
Troubleshoot and correct equipment malfunctions.
Troubleshoot and correct power failures and short circuits.
Troubleshoot and maintain electrical systems.
Troubleshoot and repair electrical equipment in a manufacturing plant.
Troubleshoot and repair electrical equipment in manufacturing plant.
Troubleshoot and repair production equipment.
Troubleshoot electrical control systems and 3 phase motor control.
Troubleshoot industrial control systems and devices.
Troubleshoot, repair and maintain Injection Molding machines and plastic processing equipment.
Troubleshoot and install VFD motor controls.
Understand
Understand and follow site specific protocols and escalation procedures.
Undertake
Undertake projects related to system improvements and plant control processes.
Use
Use complex electrical schematics and blueprints to troubleshoot and correct problems.
Use electrical testing equipment to assist with determining proper course of action.
Use of CMMS for shift cross overs, tracking parts, and completing work orders.
Wear
Wear personal protective equipment in accordance with training guidelines.
Work with
Work alternative shifts that could include graveyard shifts, weekends, holidays.
Work closely with machine.
Work closely with Operations and Mechanical Maintenance personnel.
Work closely with PMO to ensure data availability.
Work from complex wiring drawings, code books and similar documents.
Work in and promote a safe environment.
Work in a team setting with other tradesmen, employees and management.
Work on ladders, lifts and scaffolds.
Work on voltage controls as well as circuits to include 110v, 440v and 4160v.
Most In-demand Hard Skills
The following list describes the most required technical skills of an Industrial Electrician:
PLCS
AC
Pneumatics
Drives
Manufacturing Environment
Troubleshooting
DC Drives
Instrumentation
Industrial Industry
PLC
Diagnosing
Industrial Sector
Motor Control Circuits
Transmitters
Various Instrumentation Sensors
Continuous Manufacturing Environment
Manufacturing
Motors
Qualification
Standing
Most In-demand Soft Skills
The following list describes the most required soft skills of an Industrial Electrician:
Written and oral communication skills
Interpersonal skills
Analytical ability
Organizational capacity
Troubleshooting skills
Team player
Problem-solving attitude
Work independently with little direction
Attention to detail
Work collaboratively
Flexible
Insight
Manage time effectively while handling multiple jobs with varying priorities
Successful at achieving goal results in a team environment
Critical thinker
Time-management
Reasonably solve problems
Reliable
Troubleshooting
Deal with a variety of concrete variables in situations