An Electrical Assembler is a professional who specializes in the assembly and installation of electrical components and systems. These assemblers play a critical role in ensuring the proper functioning of electrical equipment and devices. In this blog post, we will describe the primary responsibilities and the most in-demand hard and soft skills for Electrical Assemblers.

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Main Responsibilities of an Electrical Assembler

The following list describes the typical responsibilities of an Electrical Assembler:

Adhere to

• Adhere to electrical code regulations and safety guidelines.

• Adhere to workplace safety protocols and guidelines.

Assemble

• Assemble electrical components according to schematic diagrams.

• Assemble light to medium weight machine components using tools.

Assist with

• Assist in the development and improvement of assembly processes.

• Assist with the selection and installation of cable harnesses and cable clamps.

• Assist with wire installations in cabinets, card files, and trainer system wiring.

• Assist with work assignments from trainer system hardware logs.

Assure

• Assure quality control of sub-assemblies and the completed harnesses.

• Assure the respect of all production norms.

Build

Build needed items for projects using machine area tools.

Calibrate

Calibrate electrical instruments and devices as required.

Clean

Clean and maintain work space.

Collaborate with

• Collaborate in a team environment but also solve problems on your own.

• Collaborate with cross-functional teams to ensure timely completion of projects.

• Collaborate with engineers and technicians to resolve technical issues.

Communicate

• Communicate well orally and in writing.

• Communicate with Alexia or Raul quickly in order to apply.

Compare

Compare work to samples provided to ensure consistent production.

Complete

Complete 12V wire routing for all electrical needs.

Conduct

• Conduct functional and continuity tests of electrical assemblies and wire harnesses.

• Conduct functionality / continuity test of electrical assemblies.

• Conduct functional testing of multiple lighting and instrument.

• Conduct routine maintenance and inspection of electrical systems.

• Conduct voltage, current, and resistance measurements using appropriate testing equipment.

Confer with

Confer with supervisor or others to resolve assembly problems.

Connect

• Connect electrical wires and terminals using soldering or crimping techniques.

• Connect wires and harnesses to cab.

Contribute

Contribute to team effort by accomplishing related results as needed.

Cut

• Cut route wires to various circuits.

• Cut sleeves and insulates connections.

Demonstrate

Demonstrate a commitment to accuracy, precision, and attention to detail in all electrical assembly tasks.

Document

• Document actions by completing production and quality forms.

• Document assembly procedures, test results, and repairs.

Ensure

• Ensure all tools are maintained and organized.

• Ensure compliance with the standards and the rate of production.

• Ensure Safety procedures are followed.

• Ensure the quality control of electrical subsets and harnesses manufactured.

• Ensure wiring products are completed on-time per production schedule and demands.

• Ensure work is completed within budget and / or scheduled delivery dates.

Follow

• Follow assembly instructions and manufacturing procedures.

• Follow best practices for electrostatic discharge (ESD) protection.

• Follow company policies and procedures.

• Follow production schedules.

• Follow wire list, schematics, procedures and / or verbal instructions to wire and label units.

• Follow work instructions from general description.

Identify

• Identify and resolve problems in a timely manner.

• Identify non-conformities and take corrective actions in accordance to the processes.

Inspect

• Inspect, disassemble and repair electrical units.

• Inspect electrical assemblies to ensure compliance with quality and safety requirements.

Install

• Install 12V lighting and switches.

• Install and connect complete AC breaker box and associated wiring to load consumers.

• Install and program control systems, such as programmable logic controllers (PLCs).

• Install cables and wiring harnesses on flight.

• Install components and modify as necessary.

• Install electrical and mechanical components (ex. Circuit breakers, Contactors).

• Install electrical panels onto boilers and water heaters.

• Install provisions for generators.

• Install wire trays and conduit.

• Install wiring, cables, and electrical systems in accordance with safety standards.

Interpret

• Interpret electrical blueprints, diagrams, and technical specifications.

• Interpret electrical schematics.

Keep

Keep abreast of advancements in electrical technology and industry standards.

Learn

• Learn and gain proficiency in the fabrication of complete cable assemblies per wire lists.

• Learn and gain proficiency with creation and application of wire or harness identification labels.

Maintain

• Maintain a clean and organized work area.

• Maintain a clean and safe work area while meeting production goals.

• Maintain a clean work area.

• Maintain cleanliness and organization of assigned work area.

• Maintain departmental housekeeping standards.

• Maintain inventory of electrical components and supplies.

• Maintain safe and clean working environment by complying with procedures, rules, and regulations.

• Maintain the accuracy and integrity of the internal materials replenishment system.

Make

• Make connections at components and route opposite end to electrical enclosure.

• Make preliminary connections and applicable wire harness assemblies.

Mount

• Mount all electrical component into unit cabinet via print.

• Mount and secure electrical components and panels.

• Mount batteries and necessary electrical wiring.

• Mount junction boxes, HMIs, and other components.

Operate

• Operate a variety of machines to complete the metal manufacturing process.

• Operate hand and power tools for electrical assembly tasks.

Participate

• Participate in continuous improvement activities to enhance productivity and efficiency.

• Participate in Continuous Improvement program.

Perform

• Perform all other duties accurately, timely and be able to meet schedule deadlines.

• Perform general labor duties in a manufacturing warehouse environment.

• Perform intricate tasks including stripping and crimping of wires.

• Perform quality control checks to identify and address any defects or discrepancies.

• Perform soldering work according to work procedure, drawing and schematic standards and requirements.

• Perform wire continuity verification using continuity tester.

• Perform wire routing and harnessing for neat and organized installations.

• Perform wire terminations and labeling.

Produce

Produce electrical harnesses according to drawings and work orders.

Provide

• Provide cut-outs in the cab and body to facilitate equipment mounting.

• Provide technical support and assistance to other team members.

Pull

• Pull wires and harnesses through chassis and body.

• Pull wires through small to medium sized machines.

Reach

Reach with hands and arms.

Read

• Read and interpret drawings, diagrams, blueprints, specifications, work orders or reports.

• Read and interpret drawings, schematics and electromechanical assembly diagrams.

• Read and interpret electronic / electrical parts specifications.

• Read and interpret schematics.

• Read and interpret wire lists, diagrams and BOM.

• Read and understand electrical wiring diagrams / schematics.

• Read and wire electrical panels in accordance to the wiring diagram.

• Read blueprints and install electrical components.

• Read electrical controls schematics.

• Read, interpret and analyze electrical and mechanical plans and drawings and work instruction.

• Read, write and speak English clearly and comprehensively.

Review

• Review and interpret drawings.

• Review shop packages for correct parts and drawings.

Route

Route, crimp, install and repair wires, cables, harnesses and equipment.

Run

Run conduit, label and pull wires.

Test

• Test continuity and conductivity of the final assembly.

• Test electrical circuits and equipment for proper functioning.

• Test and troubleshoot assemblies and / or final systems.

• Test the continuity and conductivity of the final product.

Troubleshoot

• Troubleshoot and repair electrical malfunctions or defects.

• Troubleshoot based on electrical test results.

Understand

Understand and follow verbal instructions.

Update

Update job knowledge by participating in training and professional development opportunities.

Use

• Use a standard computer and phone system.

• Use hands to finger, handle, or feel over 2 / 3 of the time.

• Use hand tools to help build, repair, and modify product, cut and strip wires.

• Use proper tools to perform required drilling and tapping of mounting plates and enclosures.

• Use various fixtures, gauges, and wiring tools to assemble, adjust, or repair product.

Utilize

Utilize hands tools such as wire crimpers, wire strippers, wire cutters and screwdrivers.

Wire

• Wire complex assemblies using drawings, schematics and process plans.

• Wire the panels according to schematic drawings.

Work with

• Work closely with engineers and designers to resolve technical issues.

• Work with a great team in a friendly environment.

• Work with limited written and verbal instruction.

Most In-demand Hard Skills

The following list describes the most required technical skills of an Electrical Assembler:

1. Knowledge of electrical systems, circuits, and components.

2. Familiarity with electrical blueprints, schematics, and diagrams.

3. Proficiency in electrical assembly techniques and procedures.

4. Competence in interpreting technical specifications and instructions.

5. Skill in using hand and power tools for electrical assembly.

6. Knowledge of electrical code regulations and safety standards.

7. Familiarity with soldering, crimping, and wiring techniques.

8. Competence in reading and understanding electrical testing equipment.

9. Proficiency in troubleshooting electrical systems and diagnosing malfunctions.

10. Knowledge of control systems, such as programmable logic controllers (PLCs).

11. Competence in using electrical testing and measuring instruments.

12. Familiarity with electrostatic discharge (ESD) protection measures.

13. Skill in wire routing and harnessing for neat and organized installations.

14. Knowledge of electrical connectors and terminal types.

15. Competence in reading and interpreting assembly instructions and procedures.

16. Familiarity with quality control techniques for electrical assemblies.

17. Skill in using crimping, stripping, and cutting tools for wire preparation.

18. Knowledge of electrical safety procedures and practices.

19. Competence in basic electrical troubleshooting and repair.

20. Familiarity with electrical panel and equipment installation procedures.

Most In-demand Soft Skills

The following list describes the most required soft skills of an Electrical Assembler:

1. Attention to detail and accuracy in assembly tasks.

2. Strong problem-solving and analytical skills.

3. Effective communication skills to collaborate with team members.

4. Ability to work independently and follow instructions.

5. Time management and organizational skills to meet deadlines.

6. Adaptability and flexibility to handle changing priorities and tasks.

7. Commitment to workplace safety and adherence to protocols.

8. Teamwork and cooperation in a collaborative work environment.

9. Good manual dexterity and hand-eye coordination.

10. Commitment to continuous learning and professional development.

Conclusion

Electrical Assemblers play a crucial role in ensuring the proper assembly and installation of electrical systems. By possessing the necessary hard and soft skills, these professionals contribute significantly to the successful functioning of electrical equipment and the overall safety and efficiency of electrical installations.