Main Responsibilities and Required Skills for an Industrial Millwright
An Industrial Millwright is a professional who plays a crucial role in ensuring the smooth operation and maintenance of industrial machinery and equipment. They are highly skilled tradespeople responsible for assembling, installing, and repairing a wide range of machinery used in various industries. In this blog post, we will delve into the primary responsibilities and the most in-demand hard and soft skills for Industrial Millwrights.
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Main Responsibilities of an Industrial Millwright
The following list describes the typical responsibilities of an Industrial Millwright:
Abide by
Abide by all AODA and C-TPAT procedures that apply to their position.
Adhere to
Adhere to all IATF 16949 policies and procedures.
Adhere to assembly and installation instructions set forth in vendor manuals and specifications.
Adhere to maintenance schedules and deadlines for machinery upkeep.
Align
Align and calibrate machinery components to ensure precision and accuracy.
Analyze
Analyze machinery performance data and recommend adjustments or upgrades.
Analyze mechanical problems.
Assemble
Assemble and install industrial machinery and equipment according to specifications and blueprints.
Assist in
Assist and support in all other technical areas as required.
Assist in the installation and setup of new machinery or production lines.
Assist in the maintenance and cleaning of work areas.
Assist in the training and development of new members of the department.
Assist with minimizing production downtime through preventive maintenance.
Attend
Attend all meetings as required.
Calibrate
Calibrate components according to manufacturer's specifications.
Carry out
Carry out all related safety procedures required such as Lock Out Tag Out.
Carry out oral / printed work requests and apply corrective measures in a timely fashion.
Check
Check and services elevators.
Clean
Clean, lubricate, and adjust parts, equipment, and machinery.
Collaborate with
Collaborate with engineering and production teams to optimize machinery performance.
Collaborate with other maintenance team members for complex machinery repairs and projects.
Communicate
Communicate daily repair activity with Supervisors and with other Departments.
Communicate with co-workers and other trades.
Communicate with supervisors and managers about maintenance needs and requirements.
Complete
Complete all paperwork as required.
Complete all required documentation.
Complete planned PMs, update machine records and identify follow-up work required.
Complete preventative maintenance duties.
Complete shift assessment to understand overall process health, documents findings.
Complete work orders as required.
Conduct
Conduct audits / assessments on all production equipment to ensure operating standards are met.
Conduct preventive maintenance on all equipment.
Conduct preventive maintenance tasks on a scheduled basis.
Conduct tests and inspections to identify potential safety hazards in machinery.
Contribute to
Contribute to plant cost and downtime reduction.
Control
Control consumables and parts inventory through kanban adherence and communication with Supervisor.
Coordinate
Coordinate major repairs and liaison with contractors and other trades as required.
Disassemble
Disassemble and reassemble machinery and equipment to remove parts, perform inspections and repairs.
Dismantle
Dismantle and reassemble machinery parts for repair or replacement.
Document
Document all maintenance work completed and update records.
Ensure
Ensure all equipment is operating in a safe manner.
Ensure compliance with all relevant safety regulations and guidelines.
Ensure fluid levels are maintained at appropriate levels in respective equipment and machinery.
Ensure implementations are according to regulation.
Ensure ongoing compliance with local, national, and international standards and legislation.
Ensure proper operation of refrigeration systems and boilers within legal limit.
Ensure strict compliance by self, team members and contractors with all LOTO and Hot Work procedures.
Ensure that all required documentation is completed correctly and on time.
Ensure that safety policies, quality standards, and standard operating procedures are followed.
Ensure that spares used are replaced immediately with written notification.
Erect
Erect safety barriers, signs and uses ladder and scaffold to work on elevated position.
Establish
Establish and follow-up on project implementation.
Execute
Execute repairs or coordinates external trades executing repairs.
Execute work as scheduled by planners (to include PMs, inspections, rounds, etc.).
Fabricate
Fabricate parts and other equipment as per instructions or blueprint.
Focus on
Focus on continuous improvement of equipment performance to improve efficiency.
Follow
Follow all Environmental procedures.
Follow all OH&S requirements as well as site-specific safety regulations.
Follow all safety and non-safety related procedures.
Follow and take initiative as directed in PM maintenance as per ISO requirements.
Follow company escalation process on equipment downtime.
Follow established cleaning protocols.
Follow safety protocols and ensure a safe working environment for oneself and others.
Follow the direction of the Regional Manager or crew supervisor.
Foster
Foster and support a team environment.
Handle
Handle emergency breakdowns and respond quickly to minimize downtime.
Identify
Identify safe work practices and correct and document all unsafe conditions and acts.
Implement
Implement improvements and modifications to machinery to enhance efficiency and productivity.
Initiate
Initiate drawing changes, checks blueprints, consults with foremen regarding standards.
Inspect
Inspect job and determines extent of repairs, methods, materials, tools, etc.
Install
Install and commission new machinery.
Install equipment (i.e. fans, conveyors, chutes, and guards).
Install, maintain, inspect and repair a wide variety of mechanical equipment.
Interpret
Interpret blueprints and schematics to determine work procedures.
Keep
Keep detailed and accurate maintenance reports and documentation.
Lead
Lead apprentices and directs them to ensure successful task completion.
Liaise with
Liaise with other departments within the facility, ensuring effective communication.
Lubricate
Lubricate and clean machinery parts to prevent wear and corrosion.
Maintain
Maintain accurate records of maintenance and repair activities.
Maintain a clean and organized work area.
Maintain a detailed and up to date log of all activities in Daily Log Sheet.
Maintain all equipment in the quarry.
Maintain all shop tools and equipment in good condition and notify deficiencies.
Maintain and update all required records through CMMS.
Maintain a positive working environment among the crew.
Maintain a preventative maintenance program for plant equipment.
Maintain a safe and clean work area at all times.
Maintain hydraulic and pneumatic systems.
Maintain logbooks as required by legislation and policy.
Maintain records to support all PM work.
Maintain safe and clean working environment by complying with procedures, rules and regulations.
Maintain the inventory of spare parts and their associated storage location.
Maintain the operating condition of industrial production and processing machinery and equipment.
Make
Make decisions in emergency situations.
Make field calculations and recommend repair or replacement of tools or equipment.
Maximize
Maximize equipment uptime, minimize equipment breakdowns.
Modify
Modify machinery and equipment as directed.
Modify and fabricate equipment to fit new production requirements or solve production issues.
Monitor
Monitor and inspect machinery regularly to identify potential issues and address them proactively.
Monitor and manage spare parts inventory for machinery repairs.
Operate
Operate grinder, saw, and milling machines to make customized parts or repairs.
Operate lift machines as required in the performance of job duties.
Operate machine shop tools (lathe, drill press).
Operate mobile equipment as required (skyjack 5 ton overhead crane).
Operate newly repaired machinery and equipment to verify the adequacy of the repairs.
Operate the following machinery / equipment in compliance with HACCP, JSA'S and SOPS.
Operate various hand and power tools required for maintenance and repair tasks.
Overhaul
Overhaul and install new equipment.
Oversee
Oversee third party work to ensure quality, accuracy, safety and timely completion of the task.
Perform
Perform all duties according to the established safety standards and company policies.
Perform basic and routine maintenance on electrical equipment up to 600 volt.
Perform corrective and preventative maintenance on industrial equipment in a production environment.
Perform cutting, grinding, fabricating and welding as required.
Perform equipment change-overs and production line set ups.
Perform fitting related to trade on materials.
Perform laboratory tests, checks and calibration as required.
Perform maintenance welding as needed for machinery repairs.
Perform preventative maintenance as per defined schedules.
Perform preventative maintenance once the machines and equipment are put into operation.
Perform routine maintenance on machinery to ensure optimal performance and prevent breakdowns.
Perform routine preventative maintenance.
Perform scheduled, emergency, and preventative maintenance in shop, plant, field, and underground.
Perform welding, soldering, brazing and use of shop machines.
Perform weld repairs on equipment.
Perform work in a manner consistent with plant.
Plan
Plan and execute work assignments utilizing equipment schematics, drawings and manuals.
Plan long-term repairs to be completed during planned downtime.
Prepare
Prepare and start up machinery and equipment for scheduled production runs.
Provide
Provide cost estimates and preliminary sketches for services and materials as requested.
Provide emergency / unscheduled / scheduled repairs of production equipment during production.
Provide training and guidance to junior millwrights or apprentices.
Read
Read and interpret blueprints, schematic diagrams and drawings to determine work procedures.
Read and interpret drawings and schematics.
Read and interpret equipment manuals and work orders to perform required maintenance and service.
Read and interpret machine drawings and schematics.
Read blueprints, diagrams and schematic drawings to determine work procedures.
Reassemble
Reassemble machinery making the necessary adjustments to ensure efficient or proper operation.
Rebuild
Rebuild and fabricate parts as required.
Receive
Receive parts and consumables from vendors.
Record
Record parts and material used.
Remove
Remove, install, make modification to machinery or equipment as required.
Repair
Repair and adjust processing equipment.
Repair and replace defective or malfunctioning components of machinery and equipment.
Repair breakdown of equipment, machinery, and infrastructure.
Repair, maintain and install equipment using Forklifts, Skyjacks and Cranes as required.
Report
Report non-conformance or other irregularities to Operations manager.
Respond to
Respond quickly to production requests for maintenance support to ensure minimum downtime.
Respond to break-downs immediately and / or provide communication for repairs.
Respond to machinery failures and breakdowns.
Schedule
Schedule any major PM repairs with pressroom office.
Set-up
Set-up and operates welding and burning equipment as required.
Source
Source and order replacement parts and materials as needed for repairs.
Stay updated on
Stay updated on the latest industry standards and technological advancements in machinery.
Take
Take ownership of a Preventative Maintenance schedule.
Take ownership of assigned tasks and complete them in a timely and efficient manner.
Test
Test machinery after repairs to ensure proper functionality.
Troubleshoot
Troubleshoot and diagnose mechanical issues in machinery and implement appropriate repairs.
Troubleshoot and identify root-causes for failures quickly and accurately.
Troubleshoot Hydraulic, Pneumatic and Electrical circuits.
Troubleshoot Mechanical failure within a GMP environment.
Troubleshoot, repair, and install hydraulic and pneumatic components.
Troubleshoot, repair and maintain facility equipment and infrastructure.
Troubleshoot, repair, and maintain industrial and mechanical equipment.
Troubleshoot, repair and maintain industrial and mechanical machinery / equipment.
Troubleshoot, repair and maintain Injection Molding machines and plastic processing equipment.
Troubleshoot
Troubleshoot and repair hydraulic and pneumatic systems and equipment.
Troubleshoot and resolve basic electrical problems in a safe manner.
Understand
Understand and apply knowledge of various welding processes (GMAW, SMAW, GTAW).
Use
Use applied math to perform a variety of trade-related calculations.
Use blueprints, drawings, manuals or other specifications to perform the required job.
Use computerized maintenance software and tools.
Use precision measuring instruments to ensure accuracy during machinery assembly and repairs.
Utilize
Utilize computerized maintenance tools to execute jobs effectively.
Utilize crane to hoist and install mechanical equipment.
Utilize technical skills to execute planned maintenance and address break-in work.
Utilize work orders, planners, and part staging.
Weld
Weld and fabricate metal parts for machinery repairs.
Work
Work as part of a team to troubleshoot and repair.
Work closely with the Maintenance Manager, mechanics, and electricians.
Work collaboratively with other members in the department and across the facility.
Work collaboratively with other technical and operational resources.
Work in a team environment and follow all health and safety regulations.
Work in compliance with all Health and Safety, ISO, and GMP requirements.
Work well under pressured.
Work with blueprints, sketches, and technical drawings.
Work with manufacturers and suppliers to source specific machinery components.
Work with other trades' groups and contractors to complete project assignments.
Work without supervision in a safe manner maintaining a clean and orderly shop.
Work with production, set-up, and shipping teams to schedule maintenance tasks.
Most In-demand Hard Skills
The following list describes the most required technical skills of an Industrial Millwright:
Proficiency in reading and interpreting blueprints and technical drawings.
Expertise in machinery installation, alignment, and calibration.
Knowledge of welding techniques and metal fabrication.
Familiarity with various types of industrial machinery and equipment.
Competence in using hand and power tools for maintenance and repairs.
Understanding of hydraulics, pneumatics, and electrical systems in machinery.
Knowledge of precision measuring instruments, such as calipers and micrometers.
Experience in troubleshooting mechanical issues and diagnosing problems.
Proficiency in preventive maintenance techniques.
Ability to use computerized maintenance management systems (CMMS).
Knowledge of safety regulations and protocols in an industrial setting.
Understanding of manufacturing processes and production line setup.
Expertise in equipment testing and performance evaluation.
Competence in sourcing and ordering replacement parts and materials.
Familiarity with precision alignment tools and techniques.
Experience with predictive maintenance techniques, such as vibration analysis.
Knowledge of motor controls and drives used in machinery.
Competence in using rigging equipment for machinery installation and removal.
Understanding of industrial automation and control systems.
Knowledge of different types of bearings and their applications.
Most In-demand Soft Skills
The following list describes the most required soft skills of an Industrial Millwright:
Problem-solving skills to identify and address machinery issues effectively.
Time management and organizational skills to handle multiple tasks and prioritize work.
Attention to detail for accurate machinery assembly and repair work.
Communication skills to collaborate with team members and convey information effectively.
Adaptability to work in different industrial environments and conditions.
Teamwork and cooperation to work effectively in a maintenance team.
Physical stamina and strength to handle the physical demands of the job.
Analytical skills to assess machinery performance data and make informed decisions.
Critical thinking skills to troubleshoot complex machinery issues.
Commitment to safety and adherence to safety guidelines and protocols.
Conclusion
Industrial Millwrights are skilled professionals responsible for ensuring the proper functioning and maintenance of industrial machinery. Their expertise in machinery assembly, repair, and maintenance is essential for the smooth operation of industrial processes. Combined with important soft skills like problem-solving and teamwork, Industrial Millwrights contribute significantly to the efficiency and productivity of various industries.
