An Electro Mechanic is a professional who specializes in the maintenance, repair, and installation of electrical and mechanical systems. These individuals possess a unique combination of electrical and mechanical expertise, allowing them to troubleshoot and resolve complex issues related to machinery and equipment. In this blog post, we will describe the primary responsibilities and the most in-demand hard and soft skills for Electro Mechanics.

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Main Responsibilities of an Electro Mechanic

The following list describes the typical responsibilities of an Electro Mechanic:

Adhere to

Adhere and enforce lab practices and safety protocols.

Analyze

Analyze and repair PLC controlled equipment.

Apply

Apply specialized knowledge and expertise across many different disciplines.

Articulate

Articulate and translates department and / or functional strategy objectives.

Assemble

• Assemble and attach hardware, such as caps, clamps, knobs, and switches to assemblies.

• Assemble and test specialty printing equipment, using verbal and / or documented.

• Assemble, both mechanically or electrically, to the company assembly standards.

• Assemble boxes and pack boxes with finished product.

Assess

Assess skill gaps and seek opportunities to transfer experience.

Assist in

• Assist and lead troubleshooting of PLCs and control issues on the floor.

• Assist and trains other team members.

• Assist in determining methods or actions to remedy malfunctions.

• Assist in production Cycle Count, as needed.

• Assist in the installation of new machinery or equipment.

• Assist plant manager in supervising employees if necessary.

• Assist production when needed.

• Assist with any offline machine rebuilds or prep-work.

• Assist with daily start-ups.

• Assist with equipment modifications and validation activities.

• Assist with the installation, setup and qualification of new or modified equipment.

Attend

Attend emergency situations such as power failure, emergency glass leaks.

Balance

Balance detail versus summary style suitable for the audience.

Build

Build of new test systems & assembly fixtures.

Call

Call or notify electrician and mechanics of malfunction.

Carry out

Carry out daily tasks in line with health and safety procedures.

Change

• Change and rebuild gear boxes, clutches and similar drive train components.

• Change recording forms on instruments such as charts, glass levels.

Clean

• Clean and maintain work area.

• Clean and maintain test equipment and instruments.

• Clean work area as part of Good Manufacturing Requirements.

• Clean work area and perform other duties as required.

Collaborate with

• Collaborate across functional areas.

• Collaborate and provide feedback to engineering teams to improve machine design and safety.

• Collaborate with engineers and other technicians to address complex technical issues.

• Collaborate with maintenance department to determine repair needs and optimal repair time.

• Collaborate with other departments to resolve custom issues.

• Collaborate with vendors or suppliers to procure necessary parts or equipment.

Collect

Collect, maintain, and disseminate the technical knowledge that the project learns.

Commit

Commit to meeting production deadlines.

Communicate

• Communicate and explain problems and solutions cross-functionally and inter-departmentally.

• Communicate machine issues / downtime to other shifts as well as supervisor / management.

• Communicate with customers or clients to understand their maintenance or repair needs.

• Communicate with others, supervisors and managers, in a professional and respectful manner.

Complete

Complete work in a timely manner.

Conduct

• Conduct and oversee the technical work on our station product.

• Conduct electrical and mechanical measurements and interpret the results.

• Conduct equipment inspections for compliance with safety standards.

• Conduct MSA studies for new products and new processes.

• Conduct performance tests to evaluate the functionality of repaired or installed systems.

• Conduct routine inspections to identify equipment malfunctions or abnormalities.

Construct

Construct or assemble an entire product or component of a product.

Contribute to

Contribute to building a positive team spirit.

Control

Control and adjust settings on all furnace controls.

Coordinate

• Coordinate Implementation of multiple projects across multiple disciplines.

• Coordinate with engineering leadership and project managers to adequately staff projects.

Create

• Create and Maintain accurate records to recreate desired build processes and designs.

• Create and maintain product and process documentation.

Define

• Define and manage multiple department budgets, HR merit increases and promotions.

• Define roles and responsibilities for direct reports to ensure distributed accountability.

• Define system performance (requirements).

Develop

• Develop and monitors quality assurance processes.

• Develop an understanding of others' needs.

• Develop assembly procedures, documentation, and technical schematics.

Devise

Devise, fabricate and assemble new or modified mechanical components or assemblies for product.

Diagnose

• Diagnose electrical and mechanical problems and implement appropriate solutions.

• Diagnose and repair electro-mechanical & pneumatic machines.

Dissemble

Dissemble and repair returned parts and equipment.

Document

• Document activities, as required.

• Document equipment modifications, upgrades, or retrofitting.

• Document process and instructions for future referencing.

Drive

• Drive a truck to pick up and deliver product and parts for assembly.

• Drive benchmarking against competitors and parallel products.

• Drive new manufacturing processes for brand new product lines.

Engage

Engage in strategic competency development.

Ensure

• Ensure adequate technical rigor is applied to each technical discipline activities.

• Ensure equipment the is operating efficiently within specified.

• Ensure multiple project milestones are met on time and within budget.

• Ensure proper functioning and completes any preventative measures as needed.

• Ensure systems design and documentation meet all safety and regulatory compliance.

• Ensure technical integrity of the work products from group.

• Ensure that quality checks are completed throughout the manufacturing process.

• Ensure the maintenance of a clean and safe working environment.

• Ensure troubleshooting of machinery and equipment change-overs if necessary.

Evaluate

• Evaluate and improve electromechanical system deficiencies.

• Evaluate equipment efficiency and recommend modifications or upgrades.

Execute

• Execute detailed root cause analysis and recommend vetted solutions.

• Execute sand or bead blast finish to instruments.

Facilitate

Facilitate inventory control including receiving and shipping of material.

Fill out

Fill out production reports, logs and all other paperwork that needs to be completed.

Follow

• Follow all ESD requirements related to electronic components.

• Follow all safety procedures, ensuring chemicals and hazardous waste are handled with care.

• Follow safety protocols and guidelines during maintenance and repair activities.

• Follow the internal procedures and create service reports and inspection sheets.

Generate

Generate service instruction documentation.

Identify

• Identify and use necessary hand and power tools, gauging devices, and electrical test equipment.

• Identify product defects and complete appropriate non-conformance documentation accordingly.

• Identify strategies for improvement.

• Identify training needs and established technical expertise within the Business Division.

• Identify training needs and tracks OJT to ensure craftsmen base is maintained and improving.

Inform

Inform operators from other shifts of quality problems or equipment breakdowns.

Input

Input data and utilize all required software systems as instructed.

Inspect

Inspect equipment and identify possible failures and repairs needed.

Install

• Install and calibrate electrical control systems and sensors.

• Install and commission industrial robots.

• Install and remove sequencing systems at clinical sites according to documented instructions.

• Install, maintain, and repair electrical and mechanical systems.

Keep

• Keep abreast of new technologies and industry best practices in electrical and mechanical maintenance.

• Keep accurate records of maintenance and repair activities.

Locate

Locate and mark bending and cutting lines onto workpiece.

Maintain

• Maintain a clean and organized work area.

• Maintain and repair injection molding machines ranging from Press sizes 30 Ton to 500 Tons.

• Maintain API system, Maintain Machine cooling wind, dead plate, air ride, and man cooler motors.

• Maintain appropriate communication with management to ensure efficient and timely service.

• Maintain a professional appearance.

• Maintain clean and safe working environment.

• Maintain current technical skills and functional area expertise.

• Maintain equipment, parts, and supplies inventories by checking stock to determine inventory level.

• Maintain inventory of electrical and mechanical spare parts.

• Maintain proper reports as required.

• Maintain work area clean and free of clutter.

Manage

• Manage IP addresses and RSLinx Licenses, RSV32, Panels Views, etc..

• Manage shipments and inventory.

• Manage the Reliability Laboratory.

Manufacture

Manufacture in the most efficient, productive and cost effective manner.

Meet

Meet deadlines with accurate and complete data.

Mobilize

Mobilize resources to address priorities within department.

Monitor

• Monitor and makes repair to improve ware handling issues.

• Monitor inspection machine performance and make adjustments as necessary.

Operate

• Operate specialized testing equipment and tools for diagnostic purposes.

• Operate under ERP software for inventory control and part traceability (SAP ByDesign).

Optimize

Optimize machine performance, efficiency and productivity in order to meet targets.

Order

Order needed supplies in accordance with department requisition guidelines.

Oversee

• Oversee and / or negotiates OEM partner agreements.

• Oversee and perform mechanical and electrical repairs to electric motors and related equipment.

• Oversee the work of employees.

Participate in

• Participate in continuous improvement activities.

• Participate in design activities between different engineering groups and manufacturing.

Perform

• Perform and document preventative maintenance as required.

• Perform electrical and mechanical inspections for compliance with regulatory standards.

• Perform engineering tests and test method validations.

• Perform equipment alignments and adjustments to ensure proper operation.

• Perform hand soldering using a soldering iron.

• Perform PM inspections as required.

• Perform preventive maintenance tasks to ensure the optimal performance of machinery.

• Perform quality checks as defined by instructions / specifications.

• Perform reliability centered maintenance (RCM) to minimize downtime and machinery breakdown.

• Perform repairs and equipment installations through the manufacturing facility.

• Perform resource planning and allocation.

• Perform scheduled calibration of test stations and equipment to ensure proper functionality.

• Perform visual and mechanical inspection of units.

• Perform wire harness fabrication and routing.

Plan

Plan and directs all aspects of systems integration activities and projects.

Present

Present findings and requesting corrective action to reduce further occurrences.

Prioritize

Prioritize work including Service Requests.

Process

Process customer samples with demo equipment and writes sample reports.

Provide

• Provide backup support for inventory, warehouse, and technical support functions as.

• Provide career counseling and development.

• Provide continuous maintenance for production equipment.

• Provide design feedback to engineers for continuous improvement of production fixtures and equipment.

• Provide guidance and support to junior technicians or apprentices.

• Provide input into risk management documentation including FMEA and risk analyses.

• Provide onsite and remote service and support to customers.

• Provide support to the Automation team in finding solutions to complex problems.

• Provide technical input and review to equipment SOPs.

• Provide technical phone support to customers.

Read

• Read and interpret electrical and mechanical schematics, blueprints, and diagrams.

• Read / understand technical drawings, schematics, ladder logic.

Receive

Receive specific direction for individual work details for Low complexity engineering assignments.

Recommend

Recommend across-site resource and strategy adjustments.

Record

Record information on production records, logs and other report forms.

Repair

• Repair or replace faulty electrical components, such as motors, switches, or relays.

• Repair / replace switches, solenoids, photo eyes.

Replace

Replace motors and motor bearings.

Report

• Report disturbances / deviations in the production process to the Manufacturing group leader.

• Report in daily turnover meetings for assigned shift.

• Report to upper management on equipment condition and status per down call protocol.

Respond to

Respond to emergency repair calls and address urgent equipment failures.

Rework

Rework and / or repair assembled devices and products according to engineering specification changes.

Run

Run and bend conduit and pull wire.

Seek

Seek periodic feedback to ensure satisfaction is being met.

Set

• Set appropriate manufacturing and quality expectations with third party suppliers.

• Set technical direction at the group and organizational level.

Set-up

Set-up, repairs, maintenance, rebuilds, troubleshooting.

Solve

Solve complex problems and implement innovative solutions.

Stay updated on

Stay updated on industry trends and advancements in electrical and mechanical technologies.

Suggest

Suggest ideas for improvements and enhancements to machines and processes.

Support

• Support a quality first approach to daily tasks to provide the best product to our customers.

• Support electromechanical designs through modelling and finite element analysis.

• Support everyone's efforts to succeed.

• Support implementation of Lean Manufacturing initiatives.

• Support staff development and workforce planning to align with business goals and objectives.

• Support system improvements, equipment and tooling, and the technical needs of Equipment Engineering.

• Support the Legal Department in the analysis of devices and documentation related to claims.

• Support training of new employees.

Take

Take responsibility for station power and signal distribution.

Test

Test and adjust equipment settings to meet performance requirements.

Trade

Trade school certification, specialized.

Train

• Train others to perform servicing activities on NGS Sequencing systems.

• Train other technicians on preventative maintenance initiatives.

Travel

Travel to vendors and manufacturing locations for support of product activities.

Troubleshoot

• Troubleshoot and replaces defects of finished products.

• Troubleshoot electrical circuits and systems to identify faults.

• Troubleshoot machines in regard to their mechanical or electrical assemblies.

Understand

• Understand and communicate all information relating to instructions or job-related documentation.

• Understand autopilots, companion computers, and dynamic electromechanical system behavior.

• Understand of test method design and development.

• Understand servo motion controls.

• Understand the organization's risk tolerance for the project.

Update

Update program backups for automation.

Use

• Use customer terminology.

• Use tools such as JMP, Power Bi, Excel to analyze instrument Reliability data for trends.

Utilize

• Utilize hand and power tools for disassembling, assembling, or adjusting equipment.

• Utilize time tracking system to document time spent on jobs.

Verify

Verify equipment to ensure its proper functioning and to detect potential problems before they occur.

Work with

• Work across functions with peers in other groups to ensure collaboration for shared goals.

• Work from schematics, diagrams, written and verbal descriptions, layouts or defined plans.

• Work in collaboration with engineering and production leadership on all equipment related issues.

• Work on spec'ing out replacement for our motor's control system.

• Work rotating and nontraditional work schedules when needed.

• Work well with the team to learn and grow in a role that directly influences product launch dates.

• Work with cross functional team in collaborative environment.

• Work with engineering on build / test fixturing and device prototypes.

• Work with integrity and ethically.

• Work with quality engineers to develop component specific testing and inspection protocols.

• Work with Supervisor to ensure\u0026nbsp.

Write

Write clearly and informatively.

Most In-demand Hard Skills

The following list describes the most required technical skills of an Electro Mechanic:

1. Knowledge of electrical systems, circuits, and components.

2. Competence in reading and interpreting electrical and mechanical schematics.

3. Proficiency in troubleshooting electrical and mechanical systems.

4. Familiarity with electrical and mechanical testing equipment.

5. Skill in repairing and replacing electrical and mechanical components.

6. Proficiency in using hand and power tools for maintenance and repair.

7. Competence in electrical and mechanical measurements and diagnostics.

8. Knowledge of motor controls and electrical circuits.

9. Familiarity with electrical and mechanical safety protocols.

10. Competence in preventive maintenance techniques.

11. Proficiency in conducting equipment alignments and adjustments.

12. Knowledge of PLCs (Programmable Logic Controllers) and automation systems.

13. Competence in reading and interpreting blueprints and technical diagrams.

14. Familiarity with hydraulic and pneumatic systems.

15. Skill in utilizing testing and diagnostic tools for troubleshooting.

16. Knowledge of industrial controls and instrumentation.

17. Competence in electrical and mechanical welding.

18. Proficiency in interpreting and applying equipment manuals and specifications.

19. Familiarity with control panel wiring and circuitry.

20. Skill in utilizing computerized maintenance management systems (CMMS).

Most In-demand Soft Skills

The following list describes the most required soft skills of an Electro Mechanic:

1. Strong problem-solving and analytical abilities.

2. Excellent attention to detail and precision in work.

3. Effective communication skills to collaborate with team members and clients.

4. Adaptability and flexibility to handle diverse equipment and systems.

5. Time management and organizational skills to prioritize tasks effectively.

6. Teamwork and cooperation in a collaborative work environment.

7. Good manual dexterity and hand-eye coordination.

8. Commitment to workplace safety and adherence to protocols.

9. Strong mechanical aptitude and technical understanding.

10. Commitment to continuous learning and professional development.

Conclusion

Electro Mechanics play a vital role in maintaining the functionality and reliability of electrical and mechanical systems. By possessing the necessary hard and soft skills, these professionals contribute significantly to the smooth operation of machinery and equipment across various industries.